Job Role:
Monitor in-process quality at all stages of manufacturing.
Conduct regular inspections and process audits on the production floor.
Analyze process parameters and identify deviations from standard operating procedures.
Ensure compliance with quality plans, control plans, work instructions, and custmer specifications.
Investigate in-process defects and initiate corrective and preventive actions (CAPA).
Perform root cause analysis using quality tools such as 5 Why, Fishbone Diagram, Pareto Analysis, and 8D.
Coordinate with Production, Maintenance, and Quality teams to resolve process-related issues.
Monitor process capability (Cp, Cpk) and recommend improvements.
Review and approve first-off inspection reports before production starts.
Ensure calibration status of measuring instruments used during production.
Maintain in-process inspection records, quality reports, and documentation.
Support internal, customer, and certification audits.
Train operators on quality standards, inspection methods, and defect prevention.
Participate in continuous improvement initiatives such as Lean Manufacturing, Six Sigma, Kaizen, and Poka-Yoke.
Monitor rejection, rework, and scrap trends and recommend improvement actions.
Ensure adherence to safety, environmental, and company policies.