Job Title: Quality Manager – Aerospace & Defence
Department: Quality Assurance
Location: Bidadi, Banglore]
Reports to: Plant Head / Director – Operations
Team Size: Inspectors, Engineers[20 nos]
Job Summary
We are looking for a Quality Manager to lead the Quality function for aerospace and defence components. You will own the QMS, ensure AS9100 Rev D compliance, drive zero-defect culture, and be accountable for customer satisfaction, regulatory compliance, and continuous improvement across NPI, production, and supply chain.
Key Responsibilities
1. Quality Management System & Compliance
- Own, maintain, and improve the AS9100 Rev D / ISO 9001 QMS; ensure audit readiness at all times
- Ensure compliance with customer requirements, DPAS, ITAR/EAR, DFARS, and special process specifications like NADCAP
- Lead internal audits, management reviews, and third-party/customer audits including FAA, EASA, DGCA, or prime contractors
- Approve First Article Inspection Reports (FAIR) per AS9102 and maintain configuration control
2. Team Leadership & Operations
- Manage and develop a team of Quality Engineers, Inspectors, and Lab Technicians
- Set department KPIs: DPPM, OTD, COPQ, FPY, customer escapes, audit findings
- Plan resource allocation for incoming, in-process, final, and source inspection
- Ensure calibration, MSA, and lab capabilities meet aerospace requirements
3. Customer & Supplier Quality
- Act as primary interface for customer quality issues, complaints, and SCARs
- Lead containment, root cause analysis, and corrective/preventive actions using 8D, 5-Why, PFMEA
- Drive supplier quality development, PPAP/FAI approvals, and supplier audits
- Represent Quality in APQP, NPI, and design reviews to ensure DFM/DFA and CTQ flow-down
4. Continuous Improvement
- Lead zero-defect and FOD prevention programs across the plant
- Reduce COPQ through data-driven projects using Six Sigma, SPC, Lean tools
- Deploy Advanced Product Quality Planning, Risk Management per AS9145
- Champion counterfeit parts prevention, human factors, and safety culture
5. Strategic & Reporting
- Report quality performance to senior management and support business growth with new customer approvals
- Support cost estimates and quality inputs for RFQs
- Ensure record retention and traceability per aerospace norms
Required Qualifications
- Education: B.E./B.Tech in Mechanical, Aerospace, Production. http://M.Tech/MBA preferred
- Experience: 8–12 years in Quality, with 4+ years in aerospace/defence manufacturing. Min 3 years in managerial role
- Certifications: Lead Auditor AS9100, Six Sigma Green Belt/Black Belt preferred. ASQ CQE/CQM a plus
- Technical Expertise:
- Strong GD&T ASME Y14.5, CMM programming concepts, NDT methods
- Deep knowledge of AS9100, AS9102, AS9103, AS9145, AS13000 series
- Special processes: heat treat, surface treatment, welding, composites, NADCAP
- Proficiency with 8D, APQP, PPAP, FMEA, MSA, SPC
Key Competencies
- Uncompromising ethics and compliance mindset – aerospace has zero tolerance for deviation
- Strong leadership, decision-making under pressure, and cross-functional influence
- Data-driven problem solving with excellent customer communication
- Understanding of product liability, airworthiness, and export control laws
Additional Requirements:
Must be eligible for security clearance. Subject to background verification and export control regulations.