Job Title: Production head/Plant Head (Buffing & Zinc Casting)
Department: Production
Location: Noida
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Job Purpose:
To plan, coordinate, and oversee daily production activities in the Buffing and Casting sections, ensuring quality output, efficient utilization of manpower and materials, adherence to safety standards, and timely achievement of production targets.
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Key Responsibilities:
1. Production Planning & Control
• Prepare and execute daily/weekly/monthly production plans for Buffing and Casting lines.
• Monitor production output and ensure targets are met within defined timelines.
• Coordinate with planning and maintenance teams to ensure minimum downtime.
2. Process Management
• Supervise and control buffing, polishing, and casting operations to maintain consistent quality.
• Ensure proper machine settings, mold handling, and metal casting procedures.
• Continuously monitor process parameters and suggest improvements to enhance efficiency.
3. Quality Assurance
• Maintain product quality standards as per company and customer specifications.
• Coordinate with the QA team to identify and eliminate process defects.
• Implement root cause analysis and corrective actions for recurring quality issues.
4. Manpower Management
• Manage, train, and motivate shop floor supervisors and operators.
• Plan shift schedules and allocate tasks effectively.
• Ensure discipline, safety, and performance standards are maintained.
5. Maintenance Coordination
• Coordinate with the maintenance department for preventive and breakdown maintenance.
• Ensure equipment and tools are in good working condition to avoid production loss.
6. Safety & Compliance
• Enforce safety procedures and ensure compliance with company and statutory regulations.
• Conduct regular safety audits and housekeeping inspections in the production area.
7. Reporting & Documentation
• Prepare daily production reports, rejection analysis, and efficiency records.
• Track raw material and consumable usage for cost control.
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Key Skills & Competencies:
• Strong knowledge of zinc die casting, polishing, and buffing processes.
• Hands-on experience with casting furnaces, buffing machines, and polishing equipment.
• Leadership and team management skills.
• Problem-solving and analytical skills.
• Knowledge of lean manufacturing and 5S principles.
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Qualification & Experience:
• Qualification: Diploma / B.Tech / B.E. in Mechanical, Production, or Metallurgical Engineering.
• Experience: Minimum 8–12 years in production, with at least 3–5 years in a managerial role in Buffing and Casting operations.
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Work Environment:
• Shop floor-based role with direct supervision of workers.
• Requires adherence to PPE and safety guidelines.
Salary Range: 80K-125LPM for best candidate.