Quality Assurance Executive

1. Raw Material Inspection (Incoming)

• Paper Testing: Conduct rigorous testing of Kraft paper rolls for GSM, Bursting Factor (BF), Moisture Content, and COBB values.

• Adhesive & Ink Control: Perform Viscosity Testing for starch-based glues and flexographic inks to ensure optimum bonding and print clarity.

• Plastic Granules: Inspect incoming plastic resins/sheets for thickness, color consistency, and purity for the thermoforming unit.

• Vendor Compliance: Verify Supplier Test Reports (COA) and maintain a "Log Book" for all incoming materials.

2. In-Process Quality Control (IPQC)

• First-Piece Approval: Verify the dimensions, flute profile, and printing of the first sample of every new production run before mass production starts.

• Line Audits: Conduct hourly floor checks on the 5-ply/3-ply automatic plants to monitor bonding strength and sheet alignment.

• Machine Calibration: Ensure that testing equipment (Bursting Strength Tester, Moisture Meters, Vernier Calipers) is calibrated and functioning accurately.

• Waste Reduction: Identify and segregate "Non-Conforming" (rejection) material on the shop floor to prevent it from reaching the next stage.

3. Laboratory & Strength Testing

• Finished Product Testing: Perform Box Compression Tests (BCT) and Edge Crush Tests (ECT) to ensure the boxes can withstand stacking and transit.

• Viscosity Management: Maintain the standard "Seconds" for glue and ink flow using Zahn or Ford Cups, adjusting for temperature variations during the day.

• Color Matching: Ensure the printing shades match the approved "Master Sample" or Pantone shades provided by the client.

4. Documentation & Compliance

• Report Generation: Prepare Daily Quality Reports (DQR), Rejection Analysis Reports, and Final Inspection Reports.

• Standardization: Assist in maintaining documentation for ISO 9001:2015, BRC, or any other Food Safety standards required by VPPL’s clients.

• Root Cause Analysis (RCA): In case of a customer complaint, investigate the production batch to find the root cause and suggest corrective actions (CAPA).

5. Final Dispatch Clearance

• AQL Sampling: Perform final random sampling (Acceptable Quality Level) before the material is loaded into the truck.

• Packaging Check: Ensure proper palletizing, strapping, and labeling to prevent damage during transport.

• It is a Full Time తయారీ job for candidates with 2 - 5 years of experience.