మెషిన్ మెయింటెనెన్స్ సూపర్‌వైజర్

Service Engineer – CNC Press Brake & NC/CNC Shearing Machine Responsibilities

1. Machine Installation & Commissioning

• Install Press Brake and Shearing Machines at customer site.

• Perform machine leveling, alignment, and calibration.

• Connect hydraulic, electrical, pneumatic, and CNC systems.

• Conduct machine trials and performance verification.

• Ensure machine meets specified accuracy standards.

2. Preventive Maintenance

• Perform scheduled maintenance as per maintenance checklist.

• Inspect hydraulic systems, pumps, valves, cylinders, and hoses.

• Check lubrication systems and replace lubricants when required.

• Inspect electrical panels, wiring, drives, and servo systems.

• Verify machine safety devices and interlocks.

3. Breakdown & Troubleshooting

• Diagnose hydraulic, electrical, mechanical, and CNC faults.

• Resolve machine breakdowns with minimum downtime.

• Replace defective components and perform testing.

• Analyze root causes and recommend corrective actions.

• Provide emergency service support to customers.

4. Machine Calibration & Accuracy Checks

• Check ram parallelism and crowning system.

• Verify back gauge accuracy and repeatability.

• Check blade clearance and cutting accuracy in shearing machines.

• Perform angle correction and bending accuracy validation.

• Generate calibration and inspection reports.

5. Customer Training

• Train operators on machine operation and safety.

• Educate maintenance teams on routine maintenance.

• Explain CNC programming and troubleshooting basics.

• Demonstrate proper tooling setup and adjustment.

6. Technical Support

• Provide onsite and remote technical support.

• Assist customers with process optimization.

• Recommend tooling, spare parts, and machine upgrades.

• Support warranty and service-related activities.

7. Documentation & Reporting

• Prepare service visit reports.

• Maintain installation and maintenance records.

• Record machine performance and downtime data.

• Submit spare parts requirements and service recommendations.

8. Safety Responsibilities

• Follow company safety procedures during service activities.

• Ensure lockout/tagout procedures are followed.

• Verify all machine guards and emergency stops are functional.

• Promote safe machine operation practices at customer sites.

Key Skills Required

• Hydraulic system troubleshooting

• CNC Controller knowledge (Delem, Cybelec, ESA, etc.)

• Electrical panel troubleshooting

• Servo motor and drive systems

• Mechanical assembly and alignment

• Reading electrical and hydraulic schematics

• Customer communication and training

• Technical report preparation

This job role is suitable for a Field Service Engineer, Commissioning Engineer, or After-Sales Service Engineer for Press Brake and Shearing Machines.

• It is a Full Time తయారీ job for candidates with 2 - 4 years of experience.