1. Job Title: Shift Incharge (Furnace Production)
Department: Production (Furnace) Role Summary: The Shift Incharge is responsible for the overall management of the furnace shift operations. This includes manpower planning, ensuring process parameters are strictly followed, overseeing equipment maintenance, and managing top-level daily production reporting.
Key Responsibilities:
Production & Operations Management:
Set shifts for contract workers and company employees, and carry out forward planning for the department.
Maintain standard operating parameters ("std Address") and ensure they are adhered to.
Operate the ball mill safely and efficiently.
Ensure rapid response and quick turnaround during material changes or machinery breakdowns.
Arrange for the safe shifting and transport of materials currently in transit.
Process Monitoring & Quality Control:
Monitor and maintain the set temperature, air/fuel ratios, and pressure per screen.
Check furnace temperatures, Gas pressure, Water flow, CO & O2 levels, and Water TDS.
Check the moisture content of the goods.
Frequently inspect the material heap, remove produce as required, and ensure overall product quality is maintained.
Oversee the packing of materials strictly as per customer requirements.
Prepare samples in the designated sample furnace.
Maintenance & Troubleshooting:
Perform Flame Sensor cleaning when materials are being changed.
Replace or repair the screw feeder of the conveyor screw as needed.
Reporting & Administration:
Send full-day Production and Gas detail reports to the management group.
Record and maintain parameters for all products.
Keep accurate logs of gas values and make routine entries in the production notebook.