Winder

Job Description – Winder (MV Capacitor Manufacturing Division)

Location: Bhosari, Pune
Department: Production – Medium Voltage Capacitor Division
Industry: MV Power Capacitors / Electrical Equipment Manufacturing

1. Position Overview

The MV Capacitor Winder is responsible for winding APP (Aluminium Foil + Polypropylene Film) capacitor elements used in medium-voltage capacitor units (6.6 kV, 11 kV, 22 kV, 33 kV). The role requires high precision, adherence to process parameters, and strong quality focus to ensure reliability and long service life of MV capacitors.

2. Key Responsibilities

A. Winding Operations

• Operate MV capacitor winding machines (semi-automatic / fully automatic).

• Wind capacitor elements using aluminium foil and polypropylene film as per technical drawings.

• Maintain correct foil-film alignment, tension, and uniformity during winding.

• Ensure correct foil extension, tab insertion, and interleaving as specified.

• Avoid wrinkles, film tears, foil damage, and contamination during winding.

B. Element Preparation & Processing

• Cut aluminium foil, PP film, and kraft paper to the required dimensions.

• Perform edge trimming, burr removal, and foil profiling.

• Wrap wound elements with insulation (PP/Kraft) after completion.

• Check element diameter, height, and foil protrusion as per design.

• Properly mark and identify each wound element with batch and ID details.

C. Quality Control & Inspection

• Inspect wound elements for defects such as loose winding, wrinkles, misalignment, or film damage.

• Measure dimensional accuracy using vernier, templates, and gauges.

• Record rejection details and raise NCR (Non-Conformance Report) if required.

• Follow QAP, SOP, and quality guidelines strictly during all operations.

D. Machine Handling & Maintenance

• Adjust machine controls: tension settings, film guides, rollers, and alignment tools.

• Clean and maintain winding machines daily to ensure contamination-free operation.

• Perform basic maintenance and report breakdowns to the maintenance team immediately.

• Maintain safe and disciplined operation of winding machines.

E. Coordination & Documentation

• Maintain production logs: quantity wound, materials consumed, rejections, running hours.

• Coordinate with QC, drying, and assembly teams for element movement.

• Ensure proper FIFO system for foil and film materials.

• Keep winding area clean, organized, and dust-free.

F. Safety & Process Compliance

• Wear safety PPE (gloves, finger caps, anti-static gear, masks).

• Follow all safety protocols while handling blades, foils, films, and rotating machinery.

• Avoid contamination of dielectric film (no oil, moisture, dust exposure).

• Maintain strict housekeeping and cleanliness standards.

3. Skills & Competencies

• Strong understanding of capacitor element winding processes (APP type).

• Skilled in handling foil-film winding machines with tension control.

• Ability to identify winding defects and maintain accuracy.

• Knowledge of dielectric materials: PP film, kraft paper, aluminium foil.

• Good mechanical ability and attention to fine details.

4. Qualifications & Experience

• ITI (Fitter / Electrician / Mechanical) or Skilled Machine Operator.

• 1–3 years experience in MV/LV capacitor winding operations.

• Experience in APP element winding for MV capacitors is strongly preferred.

• Experience in transformer/reactor coil winding is an advantage.

• It is a Full Time Manufacturing job for candidates with 1 - 2 years of experience.

More about this Winder job

1. What is the eligibility criteria to apply for this Winder job?
   Ans: The candidate should be Diploma and above and above with 1 - 2 years of experience of experience
2. How much salary can I expect for this job role?
   Ans: You can expect a salary of ₹18000 - ₹22000 per month that depends on your interview. It's a Full Time job in Pune.
3. How many working days are there for this Winder job?
   Ans: This Winder job will have 6 working days.
4. Are there any charges applicable while applying or joining this Winder job?
   Ans: No, there is no fee applicable for applying this Winder job and during the employment with the company, i.e., Nexus Hr Solutions.
5. Is it a work from home job?
   Ans: No, it’s not a work from home job and can't be done online.
6. How many openings are there for this Winder role?
   Ans: There is an immediate opening of 2 Winder at Nexus Hr Solutions
7. Who can apply for this job?
   Ans: Only Male candidates can apply for this Manufacturing job.
8. What are the timings of this Winder job?
   Ans: This Winder job has Day Shift.