Vehicle Integration Expert - Mechanical and EV Systems

Vehicle Integration Expert - NOVUS Function Emerging Mobility Business Unit Pay Band E4 to M2 Role As a Vehicle Integration Expert you will lead the end-to-end mechanical integration of all emerging mobility in NOVUS platforms. In this role, you will manage the interface between complex mechanical and EV subsystems to ensure precise fit, finish, and tolerance stack-up. Your primary responsibility will be to oversee vehicle development from the initial layout through to production readiness for Alpha and Beta builds. You will ensure that every component meets performance, safety, and regulatory benchmarks while optimizing for (DFM) and (DFA). As a core member of the Novus team, you will contribute to multiple projects and support various other activities essential to the successful development of the vehicle. A purpose driven role for you Your key responsibilities will include, but not limited to: 1. 3D Layout and Packaging: Lead the comprehensive layout for all platforms, maintaining ownership of the DMU to resolve sizing and conflicts between EV and mechanical subsystems. 2. BOM Creation: Meticulously divide the vehicle into subsystems & ensure all micro level parts like exclusive fasteners are considered in vehicle layout & common parts are being fetched from existing library of parts in team centre. 3. Interface Management: Conduct rigorous tolerance stack-up analysis to ensure superior fit and finish while preventing assembly interference issues during Alpha and Beta builds. 4. Design Optimization: Refine component designs to reduce assembly complexity, part counts, and production cycle times. 5. Build Readiness and Prototype Governance: Direct the BOM scrubbing and part-readiness audits to ensure all components meet engineering release levels prior to assembly. 6. Validation and Compliance: Ensure the integrated vehicle complies with all performance, safety benchmarks, and regulatory requirements & also ensure options for multi sourcing A Day in the life The purpose of your role will be to lead the end-to-end mechanical integration of all emerging mobility in NOVUS platforms. In this role, you will manage the interface between complex mechanical and EV subsystems to ensure precise fit, finish, and tolerance stack-up. Your primary responsibility will be to oversee vehicle development from the initial layout through to production readiness for Alpha and Beta builds. You will ensure that every component meets performance, safety, and regulatory benchmarks while optimizing for (DFM) and (DFA). As a core member of the Novus team, you will contribute to multiple projects and support various other activities essential to the successful development of the vehicle. Academic Qualification & Experience B.Tech/M.Tech in Mechanical, Automobile, or Mechatronics Engineering 8-12 years of experience in vehicle integration domain Technical Skills/Knowledge Proficiency in CATIA Expert in tolerance stacking & GD&T Expertise in structuring a BOM Proven track record in effective DFM/DFA Homologation awareness Behavioural Skills Should have good conflict management skills Should have ability to foresee assembly constraints before proto development Keen eye on small stuffs required to build assemblies Strong analytical and troubleshooting skills. What will it be like to work for Hero As the world’s largest manufacturer of motorcycles and scooters for the last 22 years , Hero is where you will get to work with the brightest innovators, passionate about being the best in what they do. You will become a part of India’s proudest legacy, a brand that is celebrated by 110 million Indians and is now taking over the world with its manufacturing superpower. If you are someone who dreams big and goes after their dreams with absolute conviction, Hero is your place to be. At Hero, we are building a cutting-edge future of mobility, pushing frontiers of innovation and aiming for the very best. Choose to be with the best, choose to be your best. About Hero Headquartered in New Delhi (India), Hero MotoCorp is the world's largest manufacturer of motorcycles and scooters for 22 consecutive years. We are at the forefront of developing modern, technologically superior and eco-friendly mobility solutions for its millions of customers around the world. Hero MotoCorp has rapidly transformed into a true multinational organization with a presence in 47 countries across Asia, Africa, Latin America and the Middle East. We have achieved the coveted milestone of 110 million cumulative production and sales since inception. Aligned with its Vision “Be the Future of Mobility” , Hero MotoCorp plans to achieve its next 100 million sales by 2030. We have a globally benchmarked manufacturing and Research & Development (R&D) ecosystem that is spread across global geographies. Its R&D facilities are located in India and Germany - the Centre of Innovation and Technology (CIT) at Jaipur, India, and the Tech Centre Germany (TCG), near Munich. Hero MotoCorp’s eight ‘green’ manufacturing facilities are spread across India (6), Colombia (1) and Bangladesh (1). Hero MotoCorp is the pre-eminent leader in the Indian two-wheeler market. It is the only motorcycle manufacturing company listed in Dow Jones Sustainability Index. In 2022, Hero MotoCorp launched a separate brand for emerging mobility solutions, including Electric Vehicles (EV) - VIDA , Powered by Hero. VIDA has commenced sales of VIDA V1 – its first EV – in India and plans to launch the product in global markets. We are one of the largest global corporate promoters of multiple sporting disciplines. Hero is globally associated with golf, football, field hockey, cricket and motorsports. Hero MotoSports Team Rally is one of India’s flag-bearers in global rally racing. The iconic golfer Tiger Woods is Hero MotoCorp’s Global Corporate Partner. Read more about us. Be with the best. Be your best. Catch-up on all our latest openings . Recruitment assessments – We at Hero are equal opportunity employer and committed to a policy of treating all its employees and job applications equally. Some of our roles use assessments to help us understand how suitable you are for the role you've applied to. If you are invited to take an assessment, this is great news. It means your application has progressed to an important stage of our recruitment process. Experience Level Senior Level