Conduct daily In-Process Quality Checks (IPQC) on the production line to monitor weight, thickness, length, and width of pads.
Perform specialized lab tests: Absorbency Rate testing, Strike-through time, Rewet tests, and Adhesive (peel strength) tests.
Monitor the SAP (Super Absorbent Polymer) ratio and distribution within the core.
Inspect incoming raw materials (Pulp, SAP, Non-woven fabric, PE film, release paper) against approved COA (Certificate of Analysis).
Maintain a "Rejection Log" for non-compliant materials and coordinate with procurement.
Ensure the production area maintains strict GMP (Good Manufacturing Practices) and hygiene protocols (hairnets, gloves, sanitized environment).
Prepare and maintain documentation for ISO 9001 and BIS (Bureau of Indian Standards) audits.
Oversee the microbial testing process for finished batches.
Supervise and train junior quality inspectors on the shop floor.
Prepare daily/monthly quality MIS reports for management.
Conduct Root Cause Analysis (RCA) for any customer complaints or batch failures and implement CAPA (Corrective and Preventive Action).