Job Summary
We are looking for an experienced and result-oriented Plant Head to oversee the complete plant operations, including Production, Quality, Maintenance, Stores, Dispatch, Safety, and overall operational efficiency. The ideal candidate should have strong leadership, planning, problem-solving, and team-management skills with a proven track record in manufacturing.
Key Responsibilities
Manage and oversee the end-to-end plant operations to achieve production, quality, cost, and delivery targets.
Develop and implement production plans in line with customer requirements and business objectives.
Monitor daily production activities, productivity, capacity utilization, and operational efficiency.
Ensure timely production and dispatch as per customer schedules.
Maintain and improve quality standards and ensure compliance with company procedures.
Coordinate with Production, Quality, Maintenance, Purchase, Stores, HR, and Dispatch departments.
Optimize manpower, machinery, materials, and other resources to minimize operational costs.
Monitor machine performance and coordinate with the Maintenance team to reduce breakdowns and downtime.
Implement 5S, Kaizen, Lean Manufacturing, TPM, and continuous improvement initiatives.
Ensure proper implementation of safety standards and statutory requirements within the plant.
Identify operational issues and take corrective and preventive actions.
Prepare and review MIS reports related to production, rejection, wastage, downtime, productivity, and costs.
Manage and motivate plant employees, supervisors, and departmental teams.
Develop performance targets and ensure effective manpower utilization.
Ensure proper inventory control and coordination with Stores and Purchase teams.
Conduct regular review meetings and report plant performance to senior management.
Ensure compliance with company policies, SOPs, quality systems, and applicable statutory requirements.
Required Skills & Qualifications
Bachelor's degree/Diploma in Mechanical, Electrical, Production, Industrial Engineering, or related field.
10–15+ years of relevant experience in manufacturing, with experience in a Plant Head / Plant Manager / Factory Manager role.
Strong knowledge of manufacturing processes, production planning, quality control, and maintenance.
Excellent leadership and team-management skills.
Strong analytical, decision-making, and problem-solving abilities.
Good knowledge of 5S, Lean Manufacturing, Kaizen, TPM, and productivity improvement.
Strong communication and coordination skills.
Ability to work under pressure and achieve production and delivery targets.
Proficiency in MS Office and preparation of MIS reports.
Key Performance Indicators (KPIs)
Production & Productivity
On-Time Delivery
Quality & Rejection Rate
Machine Utilization & Downtime
Cost Reduction
Manpower Productivity
Inventory Control
Safety & Compliance
Continuous Improvement