Mechanical Quality Surveyor - Inspection & Vendor Assessment

Surveyor Ø Purpose of Position- The job incumbent is responsible for the performance of (complex/sensitive) quality inspections of equipment, products, installation and buildings to determine their conformity with reference requirements (standards, specifications, regulation, etc). He usually carries out his tasks independently, with minimum supervision, and these may be on well-identified, or isolated assets, or on complex installations. The inspector may act in any field of the relevant Business line, within the scope of his qualifications and certifications. The position performs in line with the Bureau Veritas Quality Assurance System, including the BV Code of Ethics and the BV Group policy Ø Major Responsibilities – Review of applicable contractual requirements (technical standards, specifications, etc). Inspection of Pumps, Pressure Vessels, Heat Exchangers, Compressors, Valves, Structural Steels, Storage Tanks, etc., from raw material stage to final stage, as per different codes & standards like ASME Sec-VIII. Including Documents review like QAP, WPS, PQR, WPQR, NDT procedures, material identification, applicable testing, stage-wise inspection of welding & fabrication like joint fit-up, welding inspection, NDT, components inspection, final inspection like leakage testing by hydraulic & pneumatic means etc. Inspection of Piping: Piping inspection for Process Plant, including activities like stage-wise inspection, components inspection, Dimensional, Spool inspection at fabricator’s site. Inspection of Pipes & Tubes: Inspection of ERW & SS pipes as per ASTM, IS and API standards. Including Raw-material stage to Final inspection i.e. review of documents, witness of strip & pipe U.T., Eddy-current testing, MPT, Hydro-test, mechanical test & other test requirements for black as well as galvanized pipes. Handled many projects of pipes inspection as per different grades. Inspection of piping components like Flanges, Fittings, Valves, Pumps including various testing activities as per applicable piping code & product standard. Inspection of Castings: Inspection of Critical jobs like Shafts & Roller assemblies, Gears, Mill Heads, with activities like Raw Material Identification, Applicable physical & chemical Testing, U.T. in proof machined condition, final inspection after machining, M.P.I., D.P.T. Inspection of Steel structure for hydro power plants: Inspection of structural parts of hydropower projects like radial gates, spillway stop logs, surge shaft, trash racks etc M.P.I., D.P.T., and UT of parts. Also includes inspection of other structural parts like structural steel section, trusses, and towers. Selection of the most appropriate inspection techniques. Monitoring, coaching and supervising of one or more inspectors. Vendor Assessment: An audit activity on documentation & different aspects of quality control & quality assurance at vendor’s site, analysis of system of NC follow ups & effectiveness of implementation of QMS, product testing. Subsequent Vendor Rating on the basis of observations. Capacity assessment of manufacturing facilities of manufacturers for various clients. Ø Criteria for Performance Evaluation (KPIs) - Average process time to deliver the report to the client Quality of the report Inspection done in allocated timeframe Number of client claims / complaints Customer satisfaction Occupation-rate Additional sales, cross selling, number of commercial opportunities referred to Ø Qualification, Experience and Technical knowledge- BE/ Diploma -Mechanical with minimum 07- 10 years of relevant experience. NDT Level – 2 in RT, UT, MT, PT is mandatory. Must have Experience in Fabrication work Skills & Qualities – Inspection of Heavy Equipment’s like Pressure vessel, Heat Exchanger, Offshore structure, Modules, Jackets Roles & Responsibilities for HSE Must comply the BV Cardinal Safety Rules in all situations. To comply company HSE requirements e.g. policies, Procedures, guidelines etc. and local legal requirements on HSE as applicable To take care of own health and safety as well as colleagues and others. Immediate reporting of any shortcomings on HSE i.e. any incident, unsafe work practices / conditions to his/her immediate Line Managers. Sharing opportunities for improvement on HSE aspects. Experience Level Senior Level