Manufacturing Machine Maintenance Officer

Key Responsibilities

1. Machine & Equipment Maintenance

• Roll Forming Lines:

  • Troubleshoot and maintain mechanical drives, gearboxes, profile rollers, and shaft alignments.

  • Inspect and maintain hydraulic stations (valves, pumps, cylinders, pressure lines) and cut-off systems.

  • Diagnose and resolve electrical controls, sensors, drives (VFDs), and basic PLC communication/I/O faults.

• EOT Cranes:

  • Execute daily, weekly, and monthly maintenance checks on hoists, long/cross travel drives, wire ropes, brake systems, limit switches, bus bars, and pendant/pendantless remote systems.

  • Ensure high safety standards and zero breakdown during crane movement.

• Power Presses (Mechanical):

  • Service mechanical clutches, flywheels, brake bands, tie-rods, crank shafts, and lubrication distribution networks.

  • Supervise tool clamping mechanisms and safety interlocks.

• Bending & Shearing Machines (Mechanical & Hydraulic):

  • Maintain blade clearances, hydraulic valves, seals, directional control blocks, manifolds, cylinders, and mechanical back gauges.

  • Calibrate angle accuracy, stroke adjustments, and pressure settings.

2. Preventive & Breakdown Handling

• Formulate and implement comprehensive Preventive Maintenance (PM) schedules across all production machines.

• Swiftly diagnose root causes during unplanned machine stoppages (breakdowns) to minimize Mean Time to Repair (MTTR).

• Conduct regular hydraulic oil analysis, top-ups, filter replacements, and leakage rectification.

• Oversee motor health, control panels, wiring harness integrity, contactors, relays, and power distribution boards.

3. Spares & Safety Management

• Maintain inventory levels for critical spare parts (bearings, seals, solenoid valves, sensors, electrical components, hydraulic hoses, lubricants).

• Coordinate with equipment manufacturers, external vendors, and local service providers for specialized repairs.

• Enforce factory safety regulations, Lockout/Tagout (LOTO) protocols, and ensure all machine guards/safety sensors are functional.

Required Skills & Qualifications

• Education: Diploma or B.Tech / B.E. in Mechanical, Electrical, or Mechatronics Engineering.

• Experience: 3 to 7 years of hands-on industrial plant maintenance experience in steel processing, sheet metal fabrication, roll forming, or heavy manufacturing plants.

• Core Technical Competencies:

  • In-depth understanding of Hydraulics & Pneumatics (reading circuit diagrams, pump repair, valve blocks, pressure setting).

  • Solid grounding in Electrical Systems (panel troubleshooting, star-delta starters, VFDs, sensor diagnostics, motor rewind analysis).

  • Working familiarity with PLC control panels (troubleshooting digital/analog I/O, error code interpretation).

  • Strong expertise in Mechanical systems (bearing fitment, gear drive alignment, lubrication, brake adjustments).

  • Familiarity with EOT crane operations, hoist gearboxes, and safety limit switch wiring.

• Language: Fluent in Hindi; functional knowledge of English (for reading technical manuals and diagrams).

• It is a Full Time Manufacturing job for candidates with 1 - 6+ years Experience.