Senior Engineer - HVAC Chiller Performance Testing

Senior Engineer – Chiller Performance Testing Qualification B.E. / B.Tech in Electrical Engineering or Mechanical Engineering Minimum 5–6 years of relevant experience in HVAC, refrigeration, chiller testing, commissioning, troubleshooting, and performance validation Knowledge of: Air-Cooled and Water-Cooled Chillers AHRI Standards NABL Accreditation Requirements BEE Star Label Program HVAC Controls and Instrumentation Test Bed Operations and Calibration Management Work Location Plot No. 2, Gat No. 180P, Global Industrial Park, Village Phulgaon , Taluka Haveli, Pune – 412216, Maharashtra, India Key Responsibilities – Sr. Testing Engineer / Assistant Manager – Testing The role primarily focuses on chiller performance testing, troubleshooting, test facility management, and AHRI/NABL/BEE compliance. 1. Chiller Performance Testing Conduct performance testing of Air-Cooled and Water-Cooled Chillers as per production plans and priorities. Verify critical performance parameters, including: Cooling Capacity (TR or kW ) Power Consumption (kW) Input Power (kW) K W/TR or COP Analyze and validate test results. Ensure compliance with: AHRI 551/591 Standards AHRI 550/590 Standards IS 16590 Standards Prepare and maintain performance test records and reports. 2. Customer & Third-Party Testing Independently handle customer witness tests and third-party inspections. Coordinate testing activities with customers and inspection agencies. Prepare and maintain: Log Sheets Test Reports Minutes of Meeting (MOM) Ensure timely closure of observations and customer requirements. 3. Troubleshooting & Technical Support Diagnoses and resolve: Electrical issues Mechanical issues Refrigeration system issues Instrumentation-related issues Troubleshoot all types of chillers, including: Screw Chillers Scroll Chillers Centrifugal Chillers Perform root cause analysis (RCA) for failures. Support compressor overhaul, repair, and fault diagnosis activities. Provide technical guidance during testing and commissioning. 4. Test Bed & Equipment Maintenance Maintain and troubleshoot chiller test beds and support infrastructure. Conduct: Leak testing Refrigerant charging System repair activities Preventive maintenance Monitor: Refrigerant pressures Water temperatures System operating conditions Ensure reliable operation of test facilities and equipment. 5. HVAC & Controls Expertise Work on: HVAC systems Electrical systems DDC (Direct Digital Controls) Carry out: Installation activities System modifications Commissioning activities Ensure compliance with OEM specifications and safety requirements. 6. Calibration & Certification Management Monitor the calibration status of all testing instruments. Maintain calibration of records and reports. Coordinate calibration activities with approved laboratories. Ensure compliance with: AHRI certification requirements NABL accreditation requirements Verify measurement accuracy and instrument traceability. 7. AHRI/NABL Coordination Coordinate documentation required for: AHRI certification NABL accreditation Arrange: Witness performance tests Virtual performance tests Support AHRI/NABL audits and assessments. Coordinate with certification agencies and internal stakeholders. Ensure continuous compliance with the test facility. 8. BEE Star Label Coordination Coordinate documentation required for the BEE Star Labeling Program . Prepare and maintain: Technical documentation Performance reports Compliance records Liaise with consultants and certification agencies. Support: Product registration activities BEE audits & Assessment requirements Ensure compliance with current BEE regulations and guidelines. 9. New Product & Test Facility Development Participate in: New product validation Product performance testing Product launch activities Support the development of new testing methodologies. Supervise: Installation of test bed modifications Commissioning activities Infrastructure upgrades Recommend improvements to enhance testing capability and efficiency. 10. Safety & Compliance Conduct safety audits in coordination with EHS teams. Ensure compliance with: Company safety policies Environmental regulations Identify and mitigate safety risks in test areas. Complete all mandatory compliance training and certifications. 11. Continuous Learning & Software Skills Develop expertise in emerging chiller technologies and testing methodologies. Enhance skills in: Chiller Selection and Performance Analysis Software LabVIEW Data Acquisition Software Test Automation Systems Support digitalization and automation initiatives within testing operations. Continuously improve technical knowledge related to HVAC and refrigeration systems. Overall, Role Summary Lead end-to-end performance testing of Air-Cooled and Water-Cooled Chillers. Drive troubleshooting, root cause analysis, and technical problem-solving. Manage customer witness testing and third-party inspections. Ensure AHRI, NABL, and BEE compliance requirements are met. Maintain and improve test bed infrastructure, calibration systems, and certification readiness. Support new product development, certification activities, and testing innovation. Experience Level Senior Level