Maintenance Technician

Job Description

Job Title: Maintenance Engineer / Maintenance Technician

Department: Maintenance

Location: Manesar, Sector 6-7, Haryana

Roles & Responsibilities

·        Perform routine, preventive, and breakdown maintenance of twin-screw extrusion lines (European & Indian model).

·        Handle installation, maintenance, and troubleshooting of gravimetric feeders, auto-feeding systems, and raw material handling units.

·        Operate, maintain, and troubleshoot utility equipment including air compressors, chillers, cooling towers, and DG sets.

·        Inspect and maintain LT electrical panels, low-voltage applications, cabling, and electrical connections.

·        Identify basic machine faults, analyse root causes, and ensure timely repair of mechanical and electrical issues.

·        Maintain and operate Twin screw extruders, Gravimetric feeders, kneader machines, moulding machines, and related auxiliary systems.

·        Carry out replacement of defective machine parts, wiring, sensors, motors, heaters, gearboxes, and pneumatic components.

·        Ensure continuous machine availability by minimizing downtime through proactive monitoring and maintenance planning. (MTBF/MTTR)

·        Coordinate with the production team for machine readiness before shift operations.

·        Maintain proper records of maintenance activities, spare parts usage, breakdown history, and preventive maintenance schedules.

·        Ensure safe working practices, strict PPE usage, and adherence to electrical safety protocols at all times.

·        Monitor DG load distribution, compressor pressure levels, cooling water flow, and utility efficiency for smooth operations.

·        Support new machine installation, commissioning, and equipment upgrades whenever required.

·        Maintain inventory of critical spares, tools, and consumables related to electrical and mechanical maintenance.

·        Report abnormalities, repeated faults, and machine behaviour deviations to senior maintenance personnel.

Required Skills & Technical Competencies

·        Strong working knowledge of twin-screw extruders, feeders, and polymer compounding equipment.

·        Hands-on experience with gravimetric feeders, auto-loader units, Gravimetric feeders, kneaders, and moulding machines.

·        Good understanding of electrical systems, low-voltage panels, HT/LT panels, wiring, relays, and industrial electrical safety.

·        Ability to diagnose electro-mechanical faults, replace defective parts, and perform preventive maintenance.

·        Experience in handling DG sets, compressors, chillers, cooling towers, and utility support systems.

·        Familiarity with mechanical systems such as motors, bearings, heaters, pumps, gearboxes, and pneumatic circuits.

·        Strong troubleshooting, problem-solving, and analytical skills.

Eligibility Criteria

·        Experience Required: 6–8 years of experience in maintenance within the extrusion,  polymer compounding, gravimetric feeders.

·        Qualification: Diploma in Electrical Engineering or ITI Electrician required.

·        Must have hands-on experience with European & Indian model extruders.

·        Ability to work independently and manage maintenance responsibilities.

• It is a Full Time Technician job for candidates with 3 - 6+ years Experience.